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The Outlaw Josey Wales Custom Handmade Cowboy Hat

The Outlaw Josey Wales Custom Handmade Cowboy Hat

$355.00 – $760.00

Live your wild west dreams with our Outlaw Josey Wales handmade fur felt cowboy hat, inspired by the iconic film character.

Material

Size

Color

Clear

Hat Add-Ons

Add “soiling” to your hat to give it that “worn” look or a Windstring made for genuine leather with oak slider. Note: We choose the color that complements your hat color.

Light Soil Trail Dust (+$55.00)

Medium Soil Trail Dust (+$75.00)

Heavy Soil Trail Dust (+$95.00)

Add a Windstring (+$25.00)

SKU: ch-0005 Categories: Custom Hats, Movie Hats

Step into the boots of the legendary western frontier hero with The Outlaw Josey Wales Custom Handmade Cowboy Hat.

Made with high-quality fur felt, this hat features a bound brim edge and a satin ribbon hat band with a cavalry cord. You can customize the color of your cavalry cord to suit your style, with options including white, yellow, black, or red.

Paying homage to the film, the hat can be ordered with a soiling effect, capturing the rugged western aura of Josey Wales. The hat design features a slight front pinch, Pecan top, and a 1/2″ kettle curl bound brim. The hatband is a 1″ satin ribbon adorned with a cavalry cord.

The hat color as shown is bone, but it can be customized with optional heavy soiling to add an authentic aged appearance.

Crown: Slight front pinch, Pecan top.
Brim: 1/2″ Kettle Curl Bound
Hatband: 1″ satin ribbon/with Cavalry Cord
Color as shown: Bone with optional heavy soiling

Embrace your wild west spirit and make a statement with the Outlaw Josey Wales custom handmade cowboy hat – it’s more than just an accessory, it’s a piece of cinematic history.

Custom Hat Bonus

FREE Wooden Hat Stretcher Retainer

A $25 Dollar Value with a new custom hat order.

Our wooden hat stretcher a valuable addition to maintaining the perfect shape of your custom cowboy hat. This useful tool that will keep all your hats fitting properly. If you only wear your hat once and awhile or have a number of hats you will find our solid wood hat jack a valuable addition to stretching and maintaining the perfect shape for your custom hat.

Wood Hat Retainer

Material	100X Beaver, 20X Beaver, 5X Beaver
Size	6 3/4, 6 7/8, 7, 7 1/2, 7 1/4, 7 1/8, 7 3/8, 7 5/8
Color	Black, Bone, Charcoal, Chocolate, Granite, Natural (20x & 100x Only), Pecan, Sahara, Silver-Belly, Whisky

Our Beaver Fur Felt

Beaver Fur Felt for Custom Handmade Hats

Our Beaver Hats are made from high-quality felted beaver fur.

Beaver fur felt is a long-lasting, dense and nearly waterproof material made from a blend of beaver and/or rabbit/hare fur with felt. It is known for its exceptional durability, lasting 5-10 times longer than wool-felt. A high-quality hat made from Beaver and Beaver blend fur-felt can be easily reshaped multiple times using just a steam iron and some patience. This material is highly regarded for its ability to create top-notch hats.

Our Beaver Fur Felt

Ideally, a higher concentration of beaver fur should be indicated by a higher X factor. However, the hat-making industry lacks a standardized system, leading to confusion. Many hat sellers do not disclose the composition of their fur-felt, and some even misleadingly market straw hats as 100X. As a general rule, if a hat maker simply refers to their hat bodies as fur-felt, it is likely made from rabbit or hare fur.

We offer three quality beaver blends for our custom hats:

5X blend consists of approximately 5% beaver combined with rabbit and felt.
20X blend contains 50% beaver combined with rabbit and felt.
100X is made from pure 100% beaver fur-felt.

For a hat that can withstand any weather conditions, a pure beaver cowboy hat is unbeatable. It is lightweight, rigid, and visually stunning, capable of repelling anything that comes its way. And remember, if you desire a water-resistant material, consider that beavers inhabit water while rabbits reside in the dirt.

Shipping & Returns

Returns

There are no returns or refunds on Custom Made Hats as they are made especially for you to your exact specifications.

Shipping

Once your order has shipped, tracking information will be emailed to you.

Delivery Times

Hat delivery times are subject to availability of the hat body needed to make your hat. There are times certain colors get back ordered on us, and could delay your hat. Generally it is only a week or two delay.