Summer Essentials
Get ready for Summer!
Custom Made Hats
Style the Perfect Hat!
Custom Hats
Design your own Custom Hats based your favorite movie character.
We make all types of Cowboy Hats, Western Hats and Fedora Hats featuring styles based on popular Hollywood movies
The Quigley Custom Made Cowboy Hat
About Our Handmade Custom Hats
We make custom hats so the crown and brim measurements are pretty much redundant. The hats you see online are our standard hats, if you want a specific crown and brim height we will confirm that after your order is received.
For a cowboy hat, we can make up to a six (6″) inch crown and a five (5″) brim. Any hat with a brim width of more than 4 inches we must start with an oversized hat body, which adds a little to the cost. Most of our cowboy hats have a crown height between 5 and 6 inches and a brim width of 3 1/2 to 4 inches.
Choose from dozens of authentic replicas of hats immortalized by movies characters over the last 100 years from both Western Movies and Feature Films. Our custom handmade hats are made to order… and made to last.
View All Custom Movie HatsBeaver Fur Felt for Custom Handmade Hats
Our Beaver Hats are made from high-quality felted beaver fur.
Beaver fur felt is a long-lasting, dense and nearly waterproof material made from a blend of beaver and/or rabbit/hare fur with felt. It is known for its exceptional durability, lasting 5-10 times longer than wool-felt. A high-quality hat made from Beaver and Beaver blend fur-felt can be easily reshaped multiple times using just a steam iron and some patience. This material is highly regarded for its ability to create top-notch hats.
Ideally, a higher concentration of beaver fur should be indicated by a higher X factor. However, the hat-making industry lacks a standardized system, leading to confusion. Many hat sellers do not disclose the composition of their fur-felt, and some even misleadingly market straw hats as 100X. As a general rule, if a hat maker simply refers to their hat bodies as fur-felt, it is likely made from rabbit or hare fur.
We offer three quality beaver blends for our custom hats:
- 5X blend consists of approximately 5% beaver combined with rabbit and felt.
- 20X blend contains 50% beaver combined with rabbit and felt.
- 100X is made from pure 100% beaver fur-felt.
For a hat that can withstand any weather conditions, a pure beaver cowboy hat is unbeatable. It is lightweight, rigid, and visually stunning, capable of repelling anything that comes its way. And remember, if you desire a water-resistant material, consider that beavers inhabit water while rabbits reside in the dirt.
Custom Hat Colors
Black
Black is a color signifying depth, mystery, and often associated with elegance and formality.
Charcoal
Charcoal grey is a dark, almost black shade of grey, reminiscent of the color of burnt wood.
Granite
Granite is a light color, ranging from white to pinkish grey, often speckled with black or brown
Chocolate
Chocolate is a rich, deep brown color that resembles the hue of dark, melted cocoa.
Pecan
Pecan is a warm, medium-brown shade reminiscent of the rich, nutty hue of a pecan shell.
Whisky
Whisky is a warm, mid-brown shade, inspired by the rich tones found in whisky.
Natural
Natural is a light cream or beige color. Note: Natural is only Available in 20x & 100x
Sahara
Sahara is a warm, sandy beige hat color that evokes images of the vast, sunlit deserts.
Bone
Bone is a light, creamy white color, often compared to the shade of an animal bone.
Silver-Belly
Silver-Belly is a light, shimmering shade that resembles the color of polished silver.
You Pick the Style, Color, X Quality and Finish:
$449.00 – $849.00
$399.00 – $799.00
Sale!
$399.00 – $749.00
$399.00 – $799.00
$425.00 – $850.00
$355.00 – $770.00
$349.00 – $779.00
$399.00 – $799.00
Sale!
$399.00 – $799.00
$305.00 – $645.00
$349.00 – $777.00
Sale!
$377.00 – $777.00
** Custom Hat Bonus **
FREE Wooden Hat Stretcher Retainer
A $25 Dollar Value with a new custom hat order.
Our wooden hat stretcher a valuable addition to maintaining the perfect shape of your custom cowboy hat. This useful tool that will keep all your hats fitting properly. If you only wear your hat once and awhile or have a number of hats you will find our solid wood hat jack a valuable addition to stretching and maintaining the perfect shape for your custom hat.
Wood Hat Retainer