Design your own Custom Hats based your favorite movie character.
We make all types of Cowboy Hats, Western Hats and Fedora Hats featuring styles based on popular Hollywood movies
About Our Handmade Custom Hats
We make custom hats so the crown and brim measurements are pretty much redundant. The hats you see online are our standard hats, if you want a specific crown and brim height we will confirm that after your order is received.
For a cowboy hat, we can make up to a six (6″) inch crown and a five (5″) brim. Any hat with a brim width of more than 4 inches we must start with an oversized hat body, which adds a little to the cost. Most of our cowboy hats have a crown height between 5 and 6 inches and a brim width of 3 1/2 to 4 inches.
Choose from dozens of authentic replicas of hats immortalized by movies characters over the last 100 years from both Western Movies and Feature Films. Our custom handmade hats are made to order… and made to last.View All Custom Movie Hats
Beaver Fur Felt for Custom Handmade Hats
Our Beaver Hats are made from high-quality felted beaver fur.
Beaver fur felt is a long-lasting, dense and nearly waterproof material made from a blend of beaver and/or rabbit/hare fur with felt. It is known for its exceptional durability, lasting 5-10 times longer than wool-felt. A high-quality hat made from Beaver and Beaver blend fur-felt can be easily reshaped multiple times using just a steam iron and some patience. This material is highly regarded for its ability to create top-notch hats.
Ideally, a higher concentration of beaver fur should be indicated by a higher X factor. However, the hat-making industry lacks a standardized system, leading to confusion. Many hat sellers do not disclose the composition of their fur-felt, and some even misleadingly market straw hats as 100X. As a general rule, if a hat maker simply refers to their hat bodies as fur-felt, it is likely made from rabbit or hare fur.
We offer three quality beaver blends for our custom hats:
- 5X blend consists of approximately 5% beaver combined with rabbit and felt.
- 20X blend contains 50% beaver combined with rabbit and felt.
- 100X is made from pure 100% beaver fur-felt.
For a hat that can withstand any weather conditions, a pure beaver cowboy hat is unbeatable. It is lightweight, rigid, and visually stunning, capable of repelling anything that comes its way. And remember, if you desire a water-resistant material, consider that beavers inhabit water while rabbits reside in the dirt.
Custom Hat Colors
** Custom Hat Bonus **
FREE Wooden Hat Stretcher Retainer
A $25 Dollar Value with a new custom hat order.
Our wooden hat stretcher a valuable addition to maintaining the perfect shape of your custom cowboy hat. This useful tool that will keep all your hats fitting properly. If you only wear your hat once and awhile or have a number of hats you will find our solid wood hat jack a valuable addition to stretching and maintaining the perfect shape for your custom hat.