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Custom Made Hats
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The Fort Apache Custom Handmade Cavalry Style Cowboy Hat
$350.00 – $725.00
Embrace the classic appeal of the old west with the Fort Apache Custom Handmade Cavalry Style Cowboy Hat.
Expertly crafted in the USA, it’s a timeless accessory, drawing inspiration from John Wayne and Henry Fonda’s iconic roles in the Western classic, Fort Apache. Made from fine fur felt in the this hat promises not just style, but also durability and comfort. The Fort Custom Handmade Cavalry Style Cowboy Hat has the traditional old west cavalry look you’ve seen in dozens of old western movies. A style commonly worn by John Wayne, Henry Fonda and many more.
Introducing our homage to western classics, the Fort Apache Custom Handmade Cavalry Style Cowboy Hat.
This hat has been expertly crafted in the USA using fine fur felt in the iconic silverbelly color, featuring a 4 1/2″ crown and a 3 1/2″ brim, it epitomizes the rugged charm of the wild west. This Cavalry Style hat also includes a 1″ satin ribbon with bow, perfect for adding an elegant touch to your ensemble. This hat is more than just a fashion statement; it’s a nod to the legendary western film, Fort Apache (1948). This hat style is also still worn by the US military today, underscoring its timeless appeal. Be a part of the legacy, embrace the Cavalry Style with the Fort Apache Custom Handmade Cowboy Hat.
Shown here in a silverbelly color 20X (50%) beaver felt with medium trail dust and some additional distressing. A style of hat still worn by the US military today. Custom Made in the USA.
- Crown: 4 1/2″
- Brim: 3 1/2″
- Hatband: 1″ Satin Ribbon with Bow
- Color as shown: Silverbelly
Fort Apache (1948) is a great classic John Ford Western, starring John Wayne and, Henry Fonda. John Wayne and Henry Fonda are US Cavalry officers whose troops just fought a band of Apaches and rode to a trading post on a reservation for the Apaches. There we see a dead Gila Monster mounted and hung above a doorway.
The Fort Custom Handmade Cavalry Style Cowboy Hat has the traditional old west cavalry look you’ve seen in dozens of old western movies. A style commonly worn by John Wayne, Henry Fonda and many more.
** Custom Hat Bonus **
FREE Wooden Hat Stretcher Retainer
A $25 Dollar Value with a new custom hat order.
Our wooden hat stretcher a valuable addition to maintaining the perfect shape of your custom cowboy hat. This useful tool that will keep all your hats fitting properly. If you only wear your hat once and awhile or have a number of hats you will find our solid wood hat jack a valuable addition to stretching and maintaining the perfect shape for your custom hat.
Wood Hat Retainer
| Material | |
|---|---|
| Size | |
| Color | Bone, Camoflage, Chocolate, Dyed Natural, Moss Green, Pecan, Rust, Sahara, Sand, Silver Belly, Undyed Natural, Whiskey |
Our Beaver Fur Felt
Beaver Fur Felt for Custom Handmade Hats
Our Beaver Hats are made from high-quality felted beaver fur.
Beaver fur felt is a long-lasting, dense and nearly waterproof material made from a blend of beaver and/or rabbit/hare fur with felt. It is known for its exceptional durability, lasting 5-10 times longer than wool-felt. A high-quality hat made from Beaver and Beaver blend fur-felt can be easily reshaped multiple times using just a steam iron and some patience. This material is highly regarded for its ability to create top-notch hats.
Ideally, a higher concentration of beaver fur should be indicated by a higher X factor. However, the hat-making industry lacks a standardized system, leading to confusion. Many hat sellers do not disclose the composition of their fur-felt, and some even misleadingly market straw hats as 100X. As a general rule, if a hat maker simply refers to their hat bodies as fur-felt, it is likely made from rabbit or hare fur.
We offer three quality beaver blends for our custom hats:
- 5X blend consists of approximately 5% beaver combined with rabbit and felt.
- 20X blend contains 50% beaver combined with rabbit and felt.
- 100X is made from pure 100% beaver fur-felt.
For a hat that can withstand any weather conditions, a pure beaver cowboy hat is unbeatable. It is lightweight, rigid, and visually stunning, capable of repelling anything that comes its way. And remember, if you desire a water-resistant material, consider that beavers inhabit water while rabbits reside in the dirt.
Shipping & Returns
Returns
There are no returns or refunds on Custom Made Hats as they are made especially for you to your exact specifications.
Shipping
Once your order has shipped, tracking information will be emailed to you.
Delivery Times
Hat delivery times are subject to availability of the hat body needed to make your hat. There are times certain colors get back ordered on us, and could delay your hat. Generally it is only a week or two delay.
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