Custom Hats

Design your own Custom Movie Hat based your favorite movie character.

Bernard Hats makes custom, hand made to order, Cowboy Hats, Western Hats and Fedora Hats featuring styles based on popular Hollywood movies. Choose from dozens of authentic replicas of hats immortalized by movies characters over the last 100 years from both Western Movies and Feature Films. Our custom handmade hats are made to order… and made to last.

Design and build a custom hat where you pick the style, color, material and finish:

About Our Custom Handmade Hats

We make custom hats so the crown and brim measurements are pretty much redundant.
The hats you see online are our standard hats, if you want a specific crown and brim height we will confirm that after your order is received. For a cowboy hat, we can make up to a six (6″) inch crown and a five (5″) brim. Any hat with a brim width of more than 4 inches we must start with an oversized hat body, which adds a little to the cost.

Most of our cowboy hats have a crown height between 5 and 6 inches and a brim width of 3 1/2 to 4 inches. Hat styles shown with a wider brim include The Wasey, Quigley, Everett Hitch, Blondie, Little J, The Dunson, Last of the Dogmen, Wild Bill, all our B-Movie hats, and many of our Custom Rodeo Hats